I am also undertaking a "rebuild" of my golf cart. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. Find the gas tank and remove the three bolts holding it down. Remove the masking tape and plastic bags from the covered areas. We wouldn't recommend adjusting your golf cart's motor without the help of a mechanic. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. Slide the axle out of its position. Free shipping for many products! In this case, give a drying time of about half an hour before you apply the second coat. Apply two thin primer coatings with an hour of drying time between the two coats. Once the bolts are removed, you can lift the body off the chassis. Can I remove the head without removing the body to get access? Remove the forward-reverse switch on the rear body using the same bit. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. When you remove it and check for a possible loose connection ( ??? ) Repair the crack from the back side. Ensure that you dont touch the paint to avoid smudges. Cover areas that dont need painting with plastic bags and fasten them using masking tape. For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. The next step is to remove the two screws that hold the steering column in place. JavaScript is disabled. 606982: Exhaust stack. Would anyone know where i can find a tutorial or step by step on how to remove the body on my 99 club car! The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Remove the screws above the shift and under the seat. Consider using an air compressor on tight areas if needed. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). Regular Flex (Which Should You Choose?) I needed to swap out a blown motor on my Club Car and googled this thread. Inspections are by appointment only. First, you need to find a body that is compatible with your Club Car. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. I ordered the body from Extreme Kartz, a Double Take body kit. Use this information at your own risk. You Why are golf carts useful? Apply a sealant coating after the last coat to give the cart a glossy finish. Imagine adding a sturdier bumper or applying new trim without paying a professional. 407 Atlantic Beach Causeway, Suite 2. Call or Text Mark Anytime (803) 238-2250. The third way to take the top off a golf cart is to use a golf cart lift kit. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Wash the soap off using cold water from a hose. Drill the pop rivets across the top behind the steering wheel. Wipe the cart using a towel and let it dry completely. Remove the engine by un-attaching its straps and screws. OEM: 101706702; 6328, Club Car DS Golf Carts Black Molded Access Door 1993-2002. The Callaway Epic Max Driver was released in the US market on January 25 2021. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Please check out our other videos for the remaining videos. Pull the tank out of the cart. 2016 Club Car Electric, 2016 Club Car Precedent Electric DELUXE STREET READY Golf Cart, Metallic Black ***STREET READY PACKAGE: LED Lights, Turn Signals (Blinkers), Brake Lights, Horn, Brake Petal Mount. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. Only selling due to not needing anymore, has been used to drive around a RV park. A golf cart jack is a device that raises and lowers the golf cart. Posts: 349 Re: DS body removal . Removing Head On a Club Car DS. Diode To do so, you need the following materials. Club Car Gas. Remove the angle bracket to lift the hood off. Store Number (252) 499-9436. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. Oh, and remove the shifter linkage and air breather tube from under the seat. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Reconnect power. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. You can remove a Club Car Precedent golf cart body using a few common tools. Save my name, email, and website in this browser for the next time I comment. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. AA = DS Electric (48-volt) orders are taking longer than normal. Pour gas tank cleaner, degreaser, and water into the tank using the hose in a balanced level as indicated on the cleaners bottles and directions. One way to do this is to add more torque to your golf cart. I wish I was able to do it myself. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality. Use your flat head screw driver or sturdy pick to pop out all those staples. Remove the engine and seat from the golf cart. To remove the rev limiter - Look for a little box that is mounted on the front of the engine. Installation Instructions for Yamaha Drive Full Dash 1. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. pull the rear body off by sliding it forward, lifting, and removing it. Allow the paint to dry completely. You can make your Club Car DS go faster by de-restricting its speed. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. OEM: 1016379; 3213. Apply more coats until you get the color you want for the cart. Remove the masking tape about 10 minutes after spraying the last coat. kit exchange. To check if you've achieved the desired speed, it's recommended that you go at full . It's pretty easy to remove a Club Car Body. The hood skin is then popped out of place and taken off the front of the cart. Most likely the LED is burnt out and you will need to buy a new fixture. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. There is no need to rub the wipe more than once in the same area. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. A = DS Electric. Cover the crack using an oversized stainless steel or aluminum kick plate. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. Take out the rivets on the lower edge of the frame right above your gas tank. Design Center: OEM: 1013983, 101347501; 3212, Club Car Precedent (2004-2015) Golf Carts Passenger Side Floor Mat Retainer Side Panel. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. Find it here. The front was the trickiest. The pictures were a great help, Thank you! How to remove a golf course number decal from your golf car petewraps 1.72K subscribers Subscribe Share 5.4K views 5 years ago A simple video showing you how to easily remove the number. Remove the two bolts on the rear seat area of the cart. That should be it. - Body and seats are in excellent condition, no cracks or tears in upholstery. Loosen the four bolts in the front and back using a T-30 bit. Remove grime and residual dirt from the golf cart using oil-based dish soap. However, if you are install a custom body, our video series will further assist you in the other sections. JavaScript is disabled. Email us at, RHOX Club Car DS Golf Cart Side Trim 1987+, RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel, RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel Protection Panel for Golf Cart, RHOX Club Car DS Golf Cart Cup Holder 1993+, Club Car Precedent Golf Cart Floor Mat Retainer Side Panel Set (04-15) Golf Cart, Club Car DS DoubleTake Spartan Deluxe Upgrade Kit, Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert, RHOX Club Car DS Golf Cart Bagwell Kit 1981-1998, RHOX Golf Cart Lower Front Cowl Trim Club Car Precedent Low Cowl Black, RHOX Club Car DS Golf Cart Front Bumper 1993+, Club Car Precedent/Tempo/Onward Canopy Support Cover, Passenger Side, EZGO TXT DoubleTake Titan Golf Cart Body Kit, Club Car Precedent/Tempo/Onward Canopy Support Cover, Driver Side, RHOX Club Car Golf Cart Front Trim (Aluminum) 1982-2005, RHOX Club Car Precedent Golf Cart Upper Front Cowl Trim (Black), Club Car DS Golf Cart Scuff Guard 1981+ (Pack of 2 with Black Rivets), Club Car DS Golf Cart Molded Access Door 1993-2002 (Black), Club Car Precedent DoubleTake Phoenix Body Kit with Street Legal LED Light Kit, Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit, Fender Flares for Club Car Precedent Golf Cart Madjax, RHOX Club Car Precedent Golf Cart Front Bumper 2004+, Club Car Precedent Golf Cart Bumper Cover Golf Cart Parts, DoubleTake Club Car DS Fender Flares for Spartan Body. A golf cart lift is a device that raises and lowers the golf cart. Golf Cart Repair and Golf Cart Troubleshooting Q&A. I think you can handle it, I was intimidated the first time, but have removed it several times since. Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish? . NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. This may take some time and youve to be prepared for the wait. Under NO circumstances should you attempt to fix your golf cart on your own. The first step is to remove the seat. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. Put your movement switch in the neutral and service positions. Pull the clip to release the handle from where it makes contact with the body. Remove the Yamaha emblem by unfastening the screws under it. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. You can follow the steps below to remove a Yamaha G16 golf cart body. OEM: 1013032, 101582902; 5706. Just drained the tank too. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Cowl and Body Kits. Options. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? Remove the engine and seat from the golf cart. Home > Golf Cart Parts > Club Car > Club Car Bodies & Body Parts. The lift kit has a hand crank that you use to raise and lower the golf cart. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. I will give it a try later today! The holes are already drilled so that you can begin replacing your new . Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. The first step is to remove the four screws that hold the front body in place. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. You can opt for the standard color or customization to make the cart stand out. The final step is to remove the two screws that hold the front bumper in place. Locate the knob at the bottom of the tank and unscrew it. New. Next, The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. 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That can be pushed forward and then lifted off of the tank and remove the engine and seat from front... Undertaking a `` rebuild '' of my removing the body from a club car golf cart cart lift kit mechanisms are made of rubber vinyl! Are removed, the golf cart were a great help, Thank you storing the remaining paint cans sandpaper. Amp ; rear Black body Cowl Set kit new trim without paying professional! Empty cans while storing the remaining paint cans, sandpaper, gloves and the like.. Browser for the standard color or customization to make the cart the Driver Side Support. Lifted off of the cart cart is to use a golf cart.. Q & a 99 Club Car Precedent is a process that can be completed by anyone with basic skills... Movement and keep a consistent movement and keep a consistent movement and keep a consistent from... Is generally made of rubber, vinyl and metal un-attaching its straps and screws the. 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